Thermoforming

For single barrier trays to double sterile barrier systems, from the simple to the complex, Barger takes on every challenge using creative, precision thermoforming techniques to produce the highest quality thin-gauge rigid thermoformed trays, clamshells and blisters for orthopedic implants, renal-tubing sets, surgical instruments to endoscopes and cardiovascular stents.

Clean Room Thermoforming

With 40+ years of clean room thermoforming experience, we utilize the most advanced steel rule and matched metal die cutting techniques on our thermoforming equipment with redundant platforms that can support small, medium to large volume runs in our ISO certified Class 8 clean room environments.

Learn more about our thermoformed products

Custom Thermoforming Expertise

  • From 500 pieces for clinical trials to over 500,000 piece production runs
  • Material options from PETG, APET, RPET, HIPS, PVC, Barex®, Triton™, PP, HDPE
  • Rigid thermoforms, retainers and die-cut lids provide a complete, turnkey system from a single source
  • Award-winning non-sterile and sterile rigid thermoformed medical trays
  • Cleanroom manufacturing to ISO 13485 / 9001 at the Elkhart, IN facility
  • Lean manufacturing environment

View our packaging design gallery

Sustainable Medical Packaging

Our FDA approved, curbside collected PET rollstock with up to 100% post-consumer content is an ideal matrial for non-sterile packaging applications. EcoStar® rollstock is produced at parent company, Placon’s recycling and extrusion facility in Madison, WI. Today, the facility is recycling over 1 billion plastic bottles and rigid thermoforms turning them into recycled PET rollstock for use in new thermoforming applications.

Learn more

Call on Barger as your turnkey pharmaceutical and medical packaging partner to design and produce highly customized, protective and functional packaging systems that meet your critical sterility, assembly and production requirements and specifications.

Thermoforms & Lids

Available in Tyvek®, paper or foil, printed or non-printed, our custom lidding services are completed in a sterile Class 8 clean room. Lids can be part of a simple thermoform and Tyvek® lid system, or as part of a complex sterile barrier package for medical instruments and devices.

Thermoforms & BargerGard

BargerGard® can be formed, die-cut into protective liners, as void fill, or welded and sealed into pouches. BargerGard is ISO 13485 cleanroom manufactured and can be used as part of a complete rigid medical thermoformed packaging system.

Connect with a packaging specialist today